Header menu link for other important links
X
Machining and Characterization of Channels and Textures on Quartz Glass Using μ-ECDM Process
Published in Springer
2019
Volume: 11
   
Issue: 6
Pages: 2919 - 2931
Abstract
Applications of various glass materials like sodalime, borosilicate and pyrex are growing in the field of micro-electro mechanical systems. Quartz glass composes of pure silicon dioxide which is well- known for its hardness and processing of it would widen the scope of its application in product miniaturization. Micro-Electro Chemical Discharge Machining (μ-ECDM) is a non-conventional hybrid technique which combines the features of Electro Chemical Machining (ECM) and Electro Discharge Machining (EDM). In the present paper, channels are machined using μ-ECDM on 4 mm thick quartz glass with 370 μm diameter stainless steel (SS) tool. Experiments are designed at various levels of voltage (V), electrolyte concentration (wt%C) and duty factor (%DF) for parametric study. Signal to Noise (S/N) ratio and Grey Relational Analysis (GRA) are used to optimize the process parameters to enhance responses individually and simultaneously. The obtained S/N ratio optimized parameters to maximize Material Removal Rate (MRR) are - 60 V, 30 wt%C, 60 %DF resulted in 753 μg/min, to minimize Tool Wear Rate (TWR) are – 40 V, 20 wt%C, 50 %DF resulted in 2.99 μg/min and to minimize width of the channel are- 40 V, 20 wt%C, 60 %DF resulted in 500 μm. The GRA optimized parameters are- 40 V, 20 wt%C and 50 %DF resulting in 81 μg/m of MRR, 2.99 μg/m of TWR and 557.6 μm of width with entropy technique- equal weightage. Further an attempt has been made to machine texture on the quartz surface which is still in its early stages of research. GRA optimized parameters as detailed above are used to machine channels and generate textures of 45° hatch, square hatch and 45° criss-cross hatch on quartz glass. © 2019, Springer Nature B.V.
About the journal
JournalData powered by TypesetSilicon
PublisherData powered by TypesetSpringer
ISSN1876990X
Open AccessNo
Concepts (16)
  •  related image
    Chemical analysis
  •  related image
    Cutting tools
  •  related image
    Electrolytes
  •  related image
    Glass
  •  related image
    HATCHES
  •  related image
    MEMS
  •  related image
    Miniature instruments
  •  related image
    Quartz
  •  related image
    Textures
  •  related image
    Wear of materials
  •  related image
    Electro chemical discharge machining
  •  related image
    GREY RELATIONAL ANALYSIS
  •  related image
    Material removal rate
  •  related image
    Tool wear rate
  •  related image
    WIDTH OF CHANNEL
  •  related image
    Signal to noise ratio