Gas diffusion layer (GDL) is a porous medium placed between the flow field and the catalyst layer in a proton exchange membrane fuel cell (PEMFC), and experiences electrochemical aging and mechanical stresses during usage. In the present work carbon cloth and carbon paper, two commonly used GDLs in PEMFC, are electrochemically aged in a simulated PEMFC environment. The results indicate that carbon paper is less prone to oxidation when compared to carbon cloth, which can be attributed to higher degree of graphitization of carbon fibers in the paper. However, carbon paper suffers greater loss of structural stability due to the adverse effects of aging on the fiber matrix interface. Increased weakening of paper when compared to cloth, after electrochemical aging, results in higher residual strain when subjected to cyclic compression and an increased intrusion of paper into the flow field channel when compared to cloth GDL. © 2011, Hydrogen Energy Publications, LLC. Published by Elsevier Ltd. All rights reserved.

Haridoss Prathap

Department of Metallurgical and Materials Engineering

Vijay M. Radhakrishnan

Adverse effect

CARBON CLOTHS

carbon paper

CATALYST LAYERS

CHANNEL INTRUSION

CYCLIC COMPRESSION

FIBER-MATRIX INTERFACES

FLOW FIELD CHANNELS

GAS DIFFUSION LAYERS

GDL COMPRESSION

GDL DURABILITY

HIGHER-DEGREE

mechanical stress

porous medium

Residual strains

Structural stabilities

ELECTROCHEMICAL AGING

GDL COMPRESSIONS

Carbon fibers

Diffusion in gases

Flow fields

Membranes

Porous materials

Protons

stability

stresses

carbon

Fuel cells

Proton exchange membrane fuel cells (PEMFC)

IIT Madras is a public technical and research university located in Chennai, Tamil Nadu. Founded in 1959, it is recognised as an Institute of National Importance.

IIT Madras has been ranked as the top engineering institute in India for four years in a row by the National Institutional Ranking Framework of the MHRD

It currently offers undergraduate, postgraduate and research degrees across 16 disciplines in Engineering, Sciences, Humanities and Management. About 596 faculty belonging to science and engineering departments and centres of the Institute are engaged in teaching, research and industrial consultancy.

IIT Madras

International Journal of Hydrogen Energy

Gas Diffusion Layers (GDLs) of Proton Exchange Membrane Fuel Cells (PEMFCs) are usually subject to polytetrafluoroethylene (PTFE) treatment in a single stage. The impact of multistage PTFE treatment on the mechanical and electrochemical durability of GDLs used in PEMFCs, is reported here. With the same total amount of PTFE in the GDL, substrates treated with PTFE in multiple stages are seen to possess distinctly improved mechanical and electrochemical durability compared to GDLs treated with PTFE in a single stage. The difference in structure and hydrophobicity of the GDLs, when they are subjected to the two different PTFE treatment routes, are examined to understand the reasons for the improvements. The results indicate that there is a change in surface morphology, pore size distribution, and hydrophobicity of the GDL samples depending on the treatment route adopted. It is observed that it is possible to establish a gradient in PTFE profile in the GDL by adopting multistage treatment. Such gradients counteract loss in hydrophobicity resulting from compression cycles during cell assembly and carbon corrosion due to electrochemical aging. The results reveal that GDLs subject to multistage PTFE treatment, can have increased lifetime as opposed to conventional single stage PTFE treated GDL. © 2012, Hydrogen Energy Publications, LLC. Published by Elsevier Ltd. All rights reserved.

Enhanced mechanical and electrochemical durability of multistage PTFE treated gas diffusion layers for proton exchange membrane fuel cells

Gas diffusion media (GDM) and flow fields perform the task of distributing the reactant gases uniformly over the active electrochemical area in proton exchange membrane (PEM) fuel cells. Carbon paper and carbon cloth are two commonly employed gas diffusion media in PEM fuel cells, and they differ widely in their structure and properties. Since the path of the reactant gases to the catalyst in the fuel cell electrodes involves passing through the flow fields as well as the GDM, a good design for a fuel cell requires an understanding of the interaction between these components. The focus of the present work is to study the impact of the difference in structure and properties of the diffusion media used, on the design of the PEM fuel cell flow field. Carbon paper and carbon cloth were characterized for the pressure drop they cause when used as GDMs, for channel intrusion, compressibility and electrical resistivity. Carbon cloth exhibits about 43-125% more intrusion into the channel in comparison with carbon paper for the conditions tested. This intrusion results in increased pressure drop in the flow channel especially at higher channel widths and at higher compression. Compression studies reveal that carbon cloth lacks compression rigidity and suffers considerable strain at lower stress values whereas carbon paper is relatively rigid in nature. The results indicate that the intrusion of carbon cloth into the channel, constraints the channel width in a flow field design if it were to be used with a carbon cloth GDM as opposed to a carbon paper GDM. Electrical resistivity measurements were carried out and a simple mathematical model has been developed for the potential drop in the GDM. The model indicates that even from the perspective of electrical properties, use of carbon cloth GDM constraints the channel width that is permissible in flow field design. © 2010 Elsevier Ltd.

Materials and Design

Differences in structure and property of carbon paper and carbon cloth diffusion media and their impact on proton exchange membrane fuel cell flow field design

Proton Exchange Membrane Fuel Cell (PEMFC) components are known to deteriorate during use, in time scales much shorter than that required for commercially successful deployment of this technology. Therefore, servicing operations such as identifying and replacing poorly performing components will likely be required to extend the operational lifetime of PEMFC stacks. During such servicing operations fuel cell components are subjected to cyclic compression and expansion due to opening and rebuilding of the fuel cell stack. This cyclic compression may further contribute to the deterioration of PEMFC components. There are several reports in the literature showing the effect of static compression on change in GDL properties, however the present work focuses on the effect of cyclic compression on GDL properties, an aspect that has not been reported in detail elsewhere. This paper focuses on the impact of cyclic compression on the Gas Diffusion Layer (GDL). The results indicate that cyclic compression causes significant and irreversible changes to the structure and properties of the GDL such as surface morphology, surface roughness, pore size, void fraction, thickness, electrical resistance, contact angle, water uptake and in-plane permeability. The implications of these results are considered. © 2009 Professor T. Nejat Veziroglu. Published by Elsevier Ltd. All rights reserved.

Effect of cyclic compression on structure and properties of a Gas Diffusion Layer used in PEM fuel cells

ECS Transactions

Ice Formation in PEM Fuel Cells Operated Isothermally at Sub-Freezing Temperatures

Journal of Power Sources

Uneven gas diffusion layer intrusion in gas channel arrays of proton exchange membrane fuel cell and its effects on flow distribution

Electrochemical durability of gas diffusion layer under simulated proton exchange membrane fuel cell conditions

Effect of electrochemical aging on the interaction between gas diffusion layers and the flow field in a proton exchange membrane fuel cell

Journal	International Journal of Hydrogen Energy
ISSN	03603199
Open Access	No