Presently, tanneries in Tamilnadu, India are required to segregate the effluent of soaking and pickling sections from other wastewater streams and send it to shallow solar pans for evaporation to avoid land pollution. A large area of solar pans is required for evaporating the water in the effluent at salt concentration in the range of 4-5%. An experimental study has been made by using fibre reinforced plastic flat plate collector (FRP-FPC) and spray system in a pilot plant with a capacity to handle 5000 l per day, which increases the evaporation rate. After increasing the salt concentration level to near saturation limit, the concentrated liquid was sent to conventional solar pans for its continued evaporation and recovery of salt. In this improved system, the rate of evaporation was found to be 30-40% more than that in the conventional solar pans. The performance is compared with the theoretically simulated performance. © 2007 Elsevier Ltd. All rights reserved.