Equal channel angular pressing (ECAP) is an important process for producing ultra fine grains in bulk metallic materials by means of severe plastic deformation. Workability of metals and alloys is an important parameter as it influences the fracture resistance of the material and the ease of subsequent forming by conventional techniques. In this study, the effect of various passes and processing routes of ECAP on the workability of commercially pure aluminum has been investigated. Aluminum specimens were subjected to ECAP using 90° angle ECAP die. ECAP was carried out using two processing routes for up to three passes. Microstructure characterization and mechanical property measurements were carried out. Workability was determined by means of upsetting tests on hexagonal collar specimens machined from specimens processed by ECAP. A Cockcroft fracture criterion was used to evaluate experimental results. It is observed that processing to two passes through Route C results in enhanced mechanical properties with only a slight decrease in workability. © 2007 Elsevier B.V. All rights reserved.