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Influence of Two Different Salt Mixture Combinations of Na 2 SO 4 -NaCl-NaVO 3 on Hot Corrosion Behavior of Ni-Base Superalloy Nimonic263 at 800 °C
Venkateswararao Mannava, ,
Published in Springer New York LLC
2019
Volume: 28
   
Issue: 2
Pages: 1077 - 1093
Abstract
Isothermal hot corrosion behavior of Nimonic263 alloy was studied under the influence of two different salt mixtures of 87.5 wt.% Na 2 SO 4 + 5 wt.% NaCl + 7.5 wt.% NaVO 3 (3SM) and 74 wt.% Na 2 SO 4 + 21.7 wt.% NaCl + 4.3 wt.% NaVO 3 (3SM-A) and also without salt mixtures up to 500 h at 800 °C. Corrosion kinetics showed that 3SM-A is more aggressive than 3SM. Multiple oxides, spinels, sulfides, vanadate compounds, and volatile compounds were observed during various hot corrosion reactions. The volatile compounds NaClO 3 and CrMoO 3 , and SO 3 gas are attributed to the weight loss under both 3SMs. The Na 2 SO 4 of 3SM prevailed till 400 h, but that of 3SM-A disappeared within 5 h, as established conclusively by Raman spectra analysis. The sulfides plus internal oxide zone increased with the increased exposure duration as evident from the extensive EPMA analysis. Based on the critical analysis of corrosion kinetics and detailed microstructural characterization, fluxing and sulfidation followed by oxidation are identified as plausible hot corrosion mechanisms under both 3SMs. Besides, chlorination and high-temperature oxidation mechanisms occur under 3SM-A condition. © 2019, ASM International.
About the journal
JournalData powered by TypesetJournal of Materials Engineering and Performance
PublisherData powered by TypesetSpringer New York LLC
ISSN10599495
Open AccessNo
Concepts (23)
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    Corrosive effects
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    Electron probe microanalysis
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    High temperature corrosion
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    Mixtures
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    Nickel alloys
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    Oxidation
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    Raman spectroscopy
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    SALT DEPOSITS
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    Sodium chloride
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    Sodium sulfate
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    SULFUR COMPOUNDS
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    Superalloys
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    Thermooxidation
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    Volatile organic compounds
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    CORROSION KINETICS
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    EXPOSURE DURATIONS
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    HIGH TEMPERATURE OXIDATION MECHANISMS
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    Hot corrosion
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    HOT-CORROSION MECHANISMS
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    Micro-structural characterization
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    NI-BASE SUPERALLOYS
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    VOLATILE COMPOUNDS
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    Chromium compounds