This work presents theoretical analysis, numerical simulation, fabrication and test of a micromixer chip for mixing fluids in microchannel. A threedimensional analytical model is developed using a different mathematical approach to study passive laminar mixing phenomena and predict concentration distribution in a microchannel. The analytical model is validated by comparing with experimental and simulation results. The process of mixing fluids in a microchannel is simulated by solving the continuity, momentum and mass diffusionequations. The simulation results are validated and thenparametric studies are performed to investigate the effects of channel aspect ratio, Reynolds number and diffusion coefficient on the mixing performance. The micromixer chip is fabricated with patterned SU-8 photoresist as the microchannel layer on a PMMA substrate using a combination of photolithography and micro-milling. Experiments are performed with different mixing fluids and the results were compared with that obtained from the theoretical model and simulation results. © 2012 Springer-Verlag.

Ashis Kumar Sen

Department of Mechanical Engineering

Concentration distributions

Experimental investigations

LAMINAR MIXING

MATHEMATICAL APPROACH

Micro milling

MICRO MIXERS

Mixing performance

SU-8 photoresist

Theoretical models

Analytical models

Aspect ratio

Computer simulation

Microchannels

Mixers (machinery)

Mixing

Models

Photoresists

Reynolds number

Diffusion in liquids

IIT Madras is a public technical and research university located in Chennai, Tamil Nadu. Founded in 1959, it is recognised as an Institute of National Importance.

IIT Madras has been ranked as the top engineering institute in India for four years in a row by the National Institutional Ranking Framework of the MHRD

It currently offers undergraduate, postgraduate and research degrees across 16 disciplines in Engineering, Sciences, Humanities and Management. About 596 faculty belonging to science and engineering departments and centres of the Institute are engaged in teaching, research and industrial consultancy.

IIT Madras

Microsystem Technologies

We report a planar solenoid actuated valveless micropump with multiple inlet-outlet configurations. The self-priming characteristics of the multiple inlet-multiple outlet micropump are studied. The filling dynamics of the micropump chamber during start-up and the effects of fluid viscosity, voltage and frequency on the dynamics are investigated. Numerical simulations for multiple inlet-multiple outlet micropumps are carried out using fluid structure algorithm. With DI water and at 5.0 Vp-p, 20 Hz frequency, the two inlet-two outlet micropump provides a maximum flow rate of 336 μl min-1 and maximum back pressure of 441 Pa. Performance characteristics of the two inlet-two outlet micropump are studied for aqueous fluids of different viscosity. Transport of biological cell lines and diluted blood samples are demonstrated; the flow rate-frequency characteristics are studied. Viability of cells during pumping with multiple inlet multiple outlet configuration is also studied in this work, which shows 100% of cells are viable. Application of the proposed micropump for simultaneous pumping, mixing and distribution of fluids is demonstrated. The proposed integrated, standalone and portable micropump is suitable for drug delivery, lab-on-chip and micro-total-analysis applications. © 2016 IOP Publishing Ltd.

Journal of Micromechanics and Microengineering

Development of a solenoid actuated planar valveless micropump with single and multiple inlet-outlet arrangements

This paper reports experimental and numerical studies of a passive microfluidic device that stabilizes a pulsating incoming flow and delivers a steady flow at the outlet. The device employs a series of chambers along the flow direction with a thin polymeric membrane (of thickness 75-250 μm) serving as the compliant boundary. The deformation of the membrane allows accumulation of fluid during an overflow and discharge of fluid during an underflow for flow stabilization. Coupled fluid-structure simulations are performed using Mooney-Rivlin formulations to account for a thin hyperelastic membrane material undergoing large deformations to accurately predict the device performance. The device was fabricated with PDMS as the substrate material and thin PDMS membrane as the compliant boundary. The performance of the device is defined in terms of a parameter called 'Attenuation Factor (AF)'. The effect of various design parameters including membrane thickness, elastic modulus, chamber size and number of chambers in series as well as operating conditions including the outlet pressure, mean input flow rate, fluctuation amplitude and frequency on the device performance were studied using experiments and simulations. The simulation results successfully confront the experimental data (within 10%) which validates the numerical simulations. The device was used at the exit of a PZT actuated valveless micropump to take pulsating flow at the upstream and deliver steady flow downstream. The amplitude of the pulsating flow delivered by the micropump was significantly reduced (AF = 0.05 for a device with three 4 mm chambers) but at the expense of a reduction in the pressure capability (<20%). The proposed device could potentially be used for reducing flow pulsations in practical microfluidic circuits. © 2015 IOP Publishing Ltd.

Fulltext

Experimental and numerical studies of a microfluidic device with compliant chambers for flow stabilization

In this work, an electroosmotic flow micropump is proposed and investigated using theoretical analysis and numerical simulations. The micropump comprises an array of interdigitated electrodes on the top and the bottom surfaces of a rectangular microchannel. Theoretical analysis and extensive numerical simulations are performed to predict the pressure-flow characteristics of the micropump. The results of the model and simulations are compared which show good agreement with each other. The effects of various geometrical parameters including spacing between a pair of electrodes, gap between adjacent pairs of electrodes, width and height of the electrodes, and width of the microchannel and operating parameter including applied voltage on the performance of the micropump in terms of flow and pressure capacity is investigated. © 2013 Springer-Verlag Berlin Heidelberg.

Theoretical and numerical investigations of an electroosmotic flow micropump with interdigitated electrodes

This work presents a study of a passive micromixer with lateral obstructions along a microchannel. The mixing process is simulated by solving the continuity, momentum and diffusion equations. The mixing performance is quantified in terms of a parameter called 'mixing efficiency'. A comparison of mixing efficiencies with and without obstructions clearly indicates the benefit of having obstructions along the microchannel. The numerical model was validated by comparing simulation results with experimental results for a micromixer. An extensive parametric study was carried out to investigate the influence of the geometrical and operational parameters in terms of the mixing efficiency and pressure drop, which are two important criteria for the design of micromixers. A very interesting observation reveals that there exists a critical Reynolds number (Re cr ~ 100) below which the mixing process is diffusion dominated and thus the mixing efficiency is reduced with increase in Re and above which the mixing process is advection dominated and mixing efficiency increases with increase in Re. Microchannels with symmetric and staggered protrusion arrangements were studied and compared. The mixing performance of the staggered arrangement was comparable with that of symmetric arrangement but the pressure drop was lower in the case of staggered arrangements making it more suitable. © 2012 Springer-Verlag.

Investigations into mixing of fluids in microchannels with lateral obstructions

The International Journal of Multiphysics

Numerical analysis of fluid mixing in T-Type micro mixer

Micromixers—a review

Sensors and Actuators B: Chemical

Generating fixed concentration arrays in a microfluidic device

Analytical Chemistry

Hybridization Enhancement Using Cavitation Microstreaming

Sensors and Actuators A: Physical

Active microfluidic mixer and gas bubble filter driven by thermal bubble micropump

Analytical, numerical and experimental investigations of mixing fluids in microchannel

Journal	Microsystem Technologies
ISSN	09467076
Open Access	No